Flagship output for EV painters, Dürr EcoPaintJet Pro targets overspray waste

Dürr’s EcoPaintJet Pro is designed to cut paint overspray and material use in automotive plants while boosting flexibility for two-tone and custom finishes. The flagship system aims to make high-precision exterior painting more efficient for EV and combustion models alike.

Edited by ad hoc news Flagship & Bestseller Desk. Reviewed before publication on 06/15/2026 at 5:38 AM ET. Details in the imprint.

Automotive paint shops are under pressure to cut waste and energy use while keeping up with booming demand for two-tone bodies and custom finishes. Dürr’s EcoPaintJet Pro, a high-precision exterior painting system for car bodies and add-on parts, is positioned as one of the company’s flagship solutions to reduce overspray and paint consumption in large-scale production lines. According to Dürr, the system can apply sharp paint edges without masking, which targets one of the most labor-intensive steps in conventional body painting.

How EcoPaintJet Pro changes high-precision body painting

EcoPaintJet Pro is an automated application system that replaces traditional spray guns or bells with a nozzle plate that applies paint in fine, parallel jets, enabling sharply defined patterns on body surfaces and add-on parts. Dürr states that the technology is optimized for tasks such as roofs, contrasting stripes or two-tone designs, where conventional spraying typically creates significant overspray and requires masking films or manual rework. The company highlights that EcoPaintJet Pro can be integrated into existing paint shops as an option module for specific zones, rather than requiring a full line rebuild, which is crucial for brownfield upgrades in established plants. According to Dürr’s official description, the process is designed for high-speed operation that fits into cycle times of modern automotive paint lines, including those for electric vehicles and SUVs. Dürr’s product information describes the system as capable of sharply contoured, overspray-free application on both horizontal and vertical surfaces.

Technically, EcoPaintJet Pro uses a robot-guided application head with a multi-orifice nozzle plate that meters paint through a defined grid, producing multiple micro-jets that hit the surface with minimal atomization. The pattern width and positioning are controlled via the robot path and process parameters, allowing the system to track body contours and adjust to different models within a platform. Dürr has positioned this approach as a way to achieve decorative stripes or contrasting roofs without masking tape, saving both material and cycle time, especially in high-mix production where frequent color and pattern changes are common. In addition, the modular EcoPaintJet Pro head can be combined with standard rotary atomizers within the same booth, so that large-area base coats continue to be applied conventionally while the high-precision system is used in defined zones. This hybrid setup is intended to balance investment cost and productivity, as plants can retrofit only those sections where overspray and manual masking are most costly.

On the process side, the EcoPaintJet Pro package typically includes Dürr’s EcoRPC or similar paint shop control software to coordinate robot paths, pattern parameters and color management. The system can be integrated into the company’s broader digital ecosystem, which aims to collect process data from paint booths, ovens and conveyors for quality monitoring and energy optimization. For automakers, this means that EcoPaintJet Pro does not operate as an isolated cell but can be part of an end-to-end monitored paint shop architecture, where deviations in edge sharpness or layer thickness can be detected early. In public statements, Dürr has emphasized that the solution is suitable for high-volume applications at major OEMs, but also for more flexible lines serving premium brands with a high share of custom orders.

From a sustainability perspective, Dürr claims that the overspray-free nature of EcoPaintJet Pro reduces paint consumption and the need for masking materials, which in turn lowers waste disposal volumes and potentially VOC emissions from cleaning processes. Since masking and de-masking are labor-intensive manual steps, removing them can also free up personnel for other tasks or allow factories to handle higher throughput with the same staffing. External coverage of Dürr’s paint shop portfolio notes that paint shops are among the energy- and resource-intensive parts of a vehicle plant, making incremental efficiency gains here particularly valuable for automakers pursuing CO2 reduction targets across their manufacturing footprint. A recent article on automotive production technology reported that high-precision, low-overspray paint systems are being adopted alongside other digital upgrades in new EV-focused paint shops. Industry analyses of modern paint shops consistently cite paint savings and reduced rework as key decision criteria for investments of this type.

EcoPaintJet Pro also fits into Dürr’s strategy of offering modular upgrades to existing customers that can be combined with other hardware such as its EcoRP E-series painting robots and with energy-efficient ovens or air handling systems. The company has presented the technology as part of a broader portfolio for electromobility-related investments, where new body styles and two-tone schemes are frequently used by automakers to differentiate electric models. For paint shop planners, the ability to add EcoPaintJet Pro modules to specific stations allows them to tailor investment to local market demands - for example, adding high-precision contrasting roofs in Europe or China, while keeping standard monochrome processes unchanged in other regions. In presentations to investors, Dürr has repeatedly highlighted paint shop equipment, including specialized application systems, as an important contributor to its sales in the automotive sector. In its investor communications, the group notes that solutions enabling resource-efficient painting and flexible customization form one of the key pillars of its automotive business going forward. Dürr’s market segment overview underscores the significance of paint and final assembly systems in the company’s revenue mix.

For Dürr, EcoPaintJet Pro reinforces its position as a major supplier of turnkey and modular paint shop technologies to global carmakers, including those rapidly expanding their EV portfolios. The system’s focus on overspray-free, sharply defined applications directly addresses automakers’ push for more individualized exterior designs without sacrificing throughput or sustainability targets. Shares of Dürr (DE0005565204) closed on Xetra at €24.08 on 06/14/2026.

Dürr EcoPaintJet Pro in brief

• Product: EcoPaintJet Pro
• Manufacturer: Dürr AG
• Category: Flagship/Bestseller automotive painting system
• Launch date: First presented in the early 2020s, with ongoing enhancements
• MSRP / Price: Not publicly listed; priced project-specifically for automotive plants
• Availability: Offered globally as part of Dürr paint shop projects and retrofits
• Target audience: Automotive manufacturers and paint shop engineering teams
• Key differentiator / USP: Overspray-free, sharply defined paint application for two-tone and decorative designs without masking

This article was a.i.-assisted and editorially reviewed. Product information without warranty; prices and availability may change at short notice. Not investment advice and not a buy or sell recommendation. Trading involves risk up to and including the total loss of invested capital.